How a Box Compression Tester Ensures Safe Product Packaging
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Globally, many industries are sometimes interdependent, while some are truly independent. One of the less discussed is the Paper and Packaging Industry, as this industry plays a role behind the curtains, not much about the whole manufacturing process or the overall process is known to any layman. Many industries require huge equipment like Hot Air ovens and Industrial ovens, and sometimes even Laboratory ovens, to carry out their manufacturing process smoothly. But what is the process after manufacturing? Isnt it packaging and later delivering the same? Lets find out more about the Paper and Packaging Industry in depth.
What is a Box Compression Strength Tester?
A Box Compression Strength Tester is equipment designed uniquely to measure the weight of the boxes before they lose their form or before their collapse due to uneven heavy weight application. This instrument or device is considered to be a lab instrument. One of the most significant stages in the paper and packaging industry, this stage verifies the durability of the corrugated boxes, cartons, or any other packaging material used to supply materials. The fundamental purpose of this whole test is to put a more comprehensive load on the packaging material until it breaks or bursts, only after which the strength of the packaging material is revealed.
Since we are discussing the Paper and Packaging Industry, the basic commercial use of the packaging industry is organising the desired material to the desired destination without any harm to the material. This need was truly recognised by Tex Care Instruments Limited, which gave them the leading position as manufacturers, suppliers, and exporters.
Under the Packaging Industry, there are a few ways these boxes or cartons can be tested:
1. Box Compression Strength Tester to measure the pallet strength placed by stacking bulk boxes.
2. Edge Crush Test Method until the box isn’t crushed.
3. Cobb Sizing Tester to determine absorption capacity.
4. Paper Grammage and Paper Thickness to avoid unexpected tearing of the boxes.
5. Chemical testing on the corrugated boxes to record the reaction, which helps to understand the flammability.
6. Drop Testing Methods.
7. Burst Strength or Mullen Testing Method.
How does the Box Strength Testing Machine operate?
The whole idea of the Box Strength Testing Machine is to figure out the durability, stability, and long-term reaction of the boxes that will soon be used as packaging material in some industry. The response of the box or carton after being stacked plays the most important role. The Box Strength Testing Machine is made up of a digital display, a plate, and a load cell with microprocessors that help record accurate results. These accurate results help the packaging industry to maintain or increase the durability of the boxes. These boxes are expected to be travel-durable and damage-free.
What are the Advantages of the Box Compression Strength Tester Equipment?
1. The installation of the Box Compression Strength testing equipment helps in controlling the quality and helps manufacture a durable product without taking much time. The durability test is necessary to ensure that these boxes or cartons, when placed on a pallet, are able to withstand the shipping and rough handling.
2. Proper control opens the door for cost-effective manufacturing of these boxes. Since Box Compression Strength testing is affordable, it not only provides accurate results but also helps in quick batchwise production.
3. Customisation is allowed when using a Box Compression Strength testing equipment since each carton or corrugated or non-corrugated box is of a different size and shape. Each carton weighs differently, and understanding its accuracy.
4. Multiple Trials and testing can be done in this machine, as multiple sizes are manufactured, and every cartons capacity is different. To record these results, the whole multiple-trial option makes it easy.
5. Complaint to Industrial Standards, so the results derived can be trusted and relied on.
What are the compliance standards of Box Compression Testing?
The most Standardised compliance accepted globally while manufacturing Box Compression Tester machines is:
1. ASTM D642 – American Standard for Testing and Materials- to qualify the Compression Resistance of Shipping Containers
2. ASTM D4169 – American Standard for Testing and Materials to check the Performance Testing of Shipping Containers
3. ISO 12048 – Compression and Stacking Tests for Transport and Shipping Packages to check the resistance due to compression and stacking.
4. TAPPI T804 – Specific to the packaging industry for carrying out cart loading testing.
How is the Box Compression Test Procedure carried out?
Here are the steps to be followed to conduct a Box Compression Test on Corrugated or Non-Corrugated Boxes as well as Cartons:
1. Prepare the testing sample by covering all the other sides and place it on the machine plate.
2. Place the sample in the centre of the plate to record accurate results.
3. Pull the compression plate closer to the sample, and then switch on the rotary switch downwards on the machine.
4. Once the switch is on, apply a minimum of 1- 2 kg of load on the sample to remove any gap between the compression plate and the sample.
5. Once the load is applied, press the buttons, click on the reset and tare button to derive the exact weight of the table and the load.
6. Lastly, keep adding the load or weight until the final results are not recorded.
FAQs:
Q1: What is the BCT (Box Compression Test) value?
A1: The Box Compression Test helps to determine the maximum load a specimen of corrugated boxes or cartons can withstand before it starts to collapse, break down, or deform when the real weight of stacked cartons or boxes starts sinking in. The BCT Formula is BCT = Load at Failure (N) / Box Area (m²)
Q2: What are the benefits of using a Box Compression Tester?
A2: Quick and accurate results are readily available, and customization and multiple trials are also allowed, with better quality cartons or boxes for packaging, making for easy and user-friendly testing equipment.
Q3: How do I choose the right Box Compression Tester for my needs?
A3: Determine the type of BCT you require, that is, Manual, Automatic, or Digital Compression Testers, and check the testing capacity you require in accordance with the weight and size of the boxes. Also, check for the cost-effective factors before owning a BCT. Look for the ease of use of the machine. Check the accuracy and precision of the results. Warranty and customer support should be detailed provided by the manufacturer.
Q4: What industries use Box Compression Testers?
A4: The Box Compression Testers are used by the Paper Pulp and Packaging industries, the Consumer Food and Beverage Industries, the Medical Devices and Pharmaceutical Industry, Electronics Industries, and the Warehousing and Logistics Industries.
Q5: What materials can be tested using a Box Compression Tester?
A5: Materials like cardboard, corrugated boxes, non-corrugated boxes, fibreboard carton material, and paper-made packaging material can be tested by the Box Compression Tester machines.