Colour Matching Cabinet: Key to Reliable Color Quality Control
In the textile and apparel industry, color is the most important factor that counts on the loyalty of customers, reputation of brands, and quality. Ne of the tiniest differences is that in production, shades are used in batches and which causes customers to be unhappy and reject of product. Thats the reason color consistency in textile quality control is an essential part.
There is one solution for which is a color matching machine is generally called a color matching cabinet. This piece is continued in controlled light conditions that help in the variation in shades in fabric and proper assessment of colour distribution among fabric colors.
Why is color matching important?
Color looks different according to light conditions, for example, if a shirt is navy blue, the color looks blue in daylight, but in fluorescent light, it looks mostly black. This type of effect is known as metamerism, which creates a problem in quality control that happens during production time.
Problems faced by manufacturers like
1. Export order rejected due to color contrast
2. Replacement and reprocessing costs increased.
3. Complaints of customers increase, and the credibility of the brand also increases.
If the manufacturer used a lightning cabinet for textiles, then the team caught the issues and applied them to the whole batch.
Definition of colour matching cabinet
It is equipment that is standardized that helps in the evaluation of the color consistency of garments, textiles, and other materials under the section of the condition of light. Nowadays, color matching machines offer various lighting conditions in a controlled environment that assurance of inspection of color. Its useful for fabric color assessment that causes approval of shipment before starting of production line. When the color in a garment is perfectly tested, it makes things clear and increases demand for fabric in the market. That machine makes fabric checked under controlled conditions and which shows less chances of error in different light conditions.
Quality control in textile applications
Evaluation of raw material
Fibre and yarn are dyed to which desired shade of colour that a manufacturer desires because its applied before knitting and weaving.
Quality check of printing and dyeing
The shade card is issued on verified fabric, which goes under the cabinet machine. This card shows confirmation of the printed and dyed fabric quality.
Verification consistency of each batch
If uniform output comes as a color distribution among the fabric, then comparing the rolls of fabric batch and after that, production can proceed.
Inspection of finished garments
Quality check the final batch before shipping, which shows color consistency contained.
Colour matching cabinet light source type
1. Tungsten or incandescent
2. Its commonly used light in the home.
UV
Its optically bright light appears on fabric. This light is used for the detection of any defect in the fabric.
Cool white Fluorescent
Its the same as the light used in offices.
Fluorescent light
Lightning in a retail store stimulates the products beauty, which is why this color shows the fabrics beauty.
Daylight
Its a replica of natural light and helpful in the evaluation of color, and it can be used to see the natural colour of fabric with accuracy.
How can we improve product quality?
If the company used a lightning cabinet for textiles reflects an advantage over quality control and manufacturing.
Batch variation detection
During production, a major issue arises is dyes are mismatched, and sometimes inconsistencies arise through the color matching cabinet, which can be identified easily.
Consistency of batch
When a fabric lot is selected, then is a compulsion that its consistency should be the same, which is why this machine checks the consistency of the fabric.
Customer satisfaction improves
Customers always demand quality that meets their needs, which exceeds the expectations of the buyer. If its completed, then customers demand more of that fabric.
Rejection reduced
Finance in the manufacturing industry is the most important thing because it takes chances on a lot through color cabinet, it assures that its non defected pieces, so it can go for production.
Standard enhance
Quality standards are also concerned, like ISO, ASTM, and AATCC, are all international quality control standards.
Why choose us?
A color matching machine is useful in quality measurement, then every step is counted, whether it is the start of production, then our color matching machine plays a wiser role. We supply this machine to various customers, and they are fully satisfied with our services. When the machine is in use then it checks color matching consistency and defects also detects them easily. Within an affordable range, you can avail an offer with a fully loaded machine. Nowadays, we offer various after sale services, so its time to grab that opportunity.
Choose the right machine
To check the number of lights, the environmental conditions are also controlled, such as the choice of right lighting is necessar like daylight, UV, and fluorescent.
Build quality
A better lamp in the machine shows better results, and its a long-lasting effect. Then the machine is good, then the result is accurate, so choose the right applicable machine that suits your needs.
Features
Digital machines are more accurate, reading shows that manual is being replaced by digital, so demand in the market is high for digital color cabinet machines. Choose a better version with an accurate and efficient result.
FAQ
Q. Write a definition of a colour matching cabinet?
A: It is a device used in a laboratory that has different light sources and helps in the evaluation of the consistency of color in various lighting conditions.
Q. What color matching cabinet is used in different light sources?
A: Tungsten, UV, daylight (D65), and fluorescent (TL84, CWF).
Q. How can product quality improve through color matching cabinets?
A: This causes a reduction in the rejection cases, variation in shades, and maintenance consistency of fabric color.
Q. Is there color matching cabinet that can be digital?
A: Yes, digital spectrometers and digital imaging can be helpful in the measurement of colors.
Q. Why is important colour matching cabinet?
A: It is helpful in quality control of color, reduces the chances of rejection, and results in fewer complaints from customers.
Conclusion
Fabric durability and strength are the most important factors in the textile industry. It provides that type of condition which is assurance of the color assessment of the fabric. That helps in the reduction of errors and improvement in customer satisfaction. If this machine is used by the manufacturer to strengthen the quality and trust. When installing of machine in a factory, colour matching counts so it shows better quality of fabric because it follows the proper way of judgment.